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                            Duroxite
                            excavator crane

                            Duroxite? Overlay for Extreme Durability

                            Duroxite? overlay products are designed for your most extreme wear situations targeting abrasion, impact, heat, metal-to-metal and erosion wear.

                            Duroxite? fights wear guaranteed, with its unique guaranteed wear properties down to 75% of the overlay thickness.

                            overlay bucket
                            Duroxite fights wear

                            Duroxite® fights wear, guaranteed

                            Duroxite® comes with guarantees that are unique to the overlay market.
                            Learn more

                            Duroxite® fights wear, guaranteed

                            Duroxite® comes with guarantees that are unique for the overlay market. Duroxite® overlay products are delivered with an overlay thickness guaranteed within +10%. When you order ¼” overlay on ¼” base plate, you are guaranteed an overlay thickness of ¼” within +10%. This is consistent throughout the plate and from plate to plate.  

                            Further, consistent wear properties are guaranteed throughout the plate down to 75% of the overlay thickness as opposed to just the surface of the overlay. The remaining 25% of overlay is the transition layer necessary to maintain good bonding to the base plate.

                            Duroxite guarantees

                            Duroxite application

                            Duroxite® in fabrication

                            Duroxite? is designed to be hard, without giving you a hard time in the workshop.
                            Excellent formability

                            Duroxite® in fabrication

                            Duroxite weldingDuroxite® is designed to be hard without giving you a hard time in the workshop. No special equipment is needed to install Duroxite®. Welding, bolting and stud welding are the common methods for installing Duroxite® wear parts or overlay plate onto your equipment. For more information on installation, see Duroxite® brochure.

                            One of Duroxite®’s key benefits is its excellent formability due to a staggered cracking pattern on the overlay surface. This simplifies bending of the plate and ensures a smooth flow of the processed materials

                            Duroxite?,The latest in overlay Technology

                            Meet the expert: Duroxite? in applications

                            Customer cases

                            Duroxite open pit copper mining

                            Open pit copper mining

                            Service life increased
                            Customer case
                            open pit copper mining

                            Open pit copper mining

                             

                            Application: Electric shovel

                            Wear part: Liner package with Duroxite® plate for the most abrasive area

                            Purpose: Increase payload and service life

                            Type of wear: Sliding wear and some impact

                            Benefit: Service life increased by 56% with Duroxite® liner compared to AR 600 liners

                            Duroxite surface mining

                            Surface mining

                            Extended wear life compared to castings
                            Customer case
                            Surface mining

                            Surface mining

                             

                            Application: Dragline, front shovel and back hoe buckets

                            Wear part: Weld-on lip shrouds and vertical jaw shrouds made from Duroxite® 201

                            Purpose: Moves earth and minerals

                            Type of wear: Impact and abrasion

                            Benefits:

                            • Custom fabricated to fit Hardox® base plate with solid double-pass Duroxite® overlay
                            • Eliminates loose fit common to castings
                            • Eliminates downtime due to breakage frequently found with castings
                            • Extended wear life compared to castings
                            • Short lead times for maintenance
                            • More efficient
                            Duroxite Coal mining

                            Coal mining

                            Notable reduction in down time
                            Customer case
                            coal mining

                            Coal mining

                             

                            Application: Coal discharge chute

                            Wear part: Chute liner made of Duroxite® 101

                            Purpose: Discharges coal into storage bins or stockpiles

                            Type of wear: Abrasion and impact

                            Benefits:

                            • Increased wear life from 7 days to 6 months over previous design using overlay on mild steel
                            • No failure due to impact
                            • Notable reduction in down time

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